By process

Applications: Find Your Process, Then The Product

Engineers do not search for a chemistry, they search for a problem: aluminium sticking to a dummy block, graphite marks on a forging, a launder that needs relining every week, glass that will not release from a hot mould. Each page below starts from that problem, compares the ways it is usually solved, and names the Pyroflux product for the step, with the settings our customers run. Pyroflux India has formulated coatings, lubricants and release agents for metalworking and foundries in Noida since 1990.

Processes

Eight Processes We Supply Every Week

Steel And Stainless Castings

Zircon mould and core washes for heavy MS, SS and alloy steel sand castings: Maxcote 100 (water-based), Technomol 256 and Isocote 100 (alcohol-based). Stops penetration and burn-on.

Steel castings →

Centrifugal Casting

Spuncote 100, 200 and 300 water-based die coatings for spun pipes and cylindrical castings in grey iron, non-ferrous and alloy steels; Wallcote zircon slurry and graphite powder.

Centrifugal casting →

Aluminium Extrusion

Billet, dummy block, container seal, shear and die lubrication with boron nitride spray, wax sticks and powder in place of soot and graphite paste.

Extrusion →

Aluminium Casting And Casthouse

Non-wetting BN coatings for launders, troughs, ladles, crucibles, filters and thermocouple sheaths; launder coatings and ladle coats.

Casting and casthouse →

Pressure Die Casting

Water-dispersible Alucoat die release agents from economical mineral-oil grades to fully synthetic, plunger lubricant, and BN die coatings.

Die casting →

Forging

Forgecoat water-based graphite and graphite-free die lubricants, dry lubricant for cold forging, and SupraForge induction-coil sealant.

Forging →

Glass Forming

Boron nitride release for press moulds and plungers that does not mark the ware, including a nano grade for transparent borosilicate.

Glass forming →

Gasket Coatings

Water-based graphite top coats for sheet gasket materials, applied on roller coaters, formulated to the customer’s line.

Gasket coatings →
Not listed?

Custom Work Is Most Of What We Do

Galvanizing-bath hardware, brazing fixtures, sintering setters, thermocouple protection, vacuum metallizing boats: if a surface has to not stick, not wet, not conduct or not contaminate at temperature, we have probably formulated for it. See custom coatings for how a development runs, and what we do not do.

Talk to us

Tell Us The Process; We Will Recommend The Grade

Substrate, process temperature, atmosphere and how you prefer to apply it. That is everything we need to point you at the right product, send a sample, or quote.

Phone
+91 98181 87838
Email
sales@pyroflux.in
Office
G-5, Sector 63, Noida 201301, Uttar Pradesh, India
Factory
G-15, Sector 63, Noida 201301, Uttar Pradesh, India
Hours
Monday to Saturday, 9 am to 6 pm IST